Author: Dalinch
♥If you are interested in physical dolls, or curious about the process of making them, you may find that there are not many results when searching on Google.
♥The process of making physical dolls is very complicated, and few people can fully understand it. Today I will show you the manufacturing process of physical dolls. The entire production process can be roughly divided into seven different steps.
1. Make physical doll molds
- Making a mold is the first step in the manufacturing stage of a physical doll.
- The shape of the mold is very important to the shape and size of the physical doll. It requires a professional designer to draw a drawing that meets the target according to the proportion of the human body, and then use the designed drawing to make the corresponding model. Generally, molds are specially designed to produce all types of corresponding models.
- This process requires designers to be familiar with the preferences of the market and design accordingly. In addition, different masters will design unique dolls according to their own preferences and aesthetics. By doing so, the designer can make a unique and attractive physical doll, which will bring more customers to the company. This is the value of the designer in this field.
2. The skeleton of the sex doll
- The skeletal structure of sex dolls is usually made of stainless steel, which is used to replace human bones to make the entire body of sex dolls. Its joint functions are similar to human bones, just like the human body, and they can be placed in a human-like posture. In order to improve innovation, many sex doll companies are now designing and manufacturing new types of sex doll skeletons, focusing on improvements in weight and rigidity.
3. Match the made mold and skeleton
- After preparing the skeleton and mold, pair them together to properly assemble and maintain the desired position.
- The assembly process of the mold and the skeleton is a very delicate process. If there is a problem in the assembly process, it will affect the overall quality of the physical doll, resulting in incompleteness ordeformation of the finished product, and it can only be discarded and lost.
- This process is very delicate and requires maximum patience and care to ensure quality.
4. Heating and preparation of TPE materials
- In order to prepare TPE materials, it is necessary to accurately calculate and mix the raw materials in the required proportions, and mix them evenly. The quality of TPE will vary greatly due to different product formulations.
- When all the required materials are fully prepared, the processing of these materials begins. The material is heated to about 200 degrees, and then the heated material is injected into the mold, and the solid doll is gradually formed in the mold.
5. Cooling
- Because heating TPE requires a very high temperature, it is necessary to put the poured mold in coolant or clean cold water for several hours.
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After the cooling process is over, you need to manually open the mold and take out the sex doll. At this time, the new sex doll is not completely good. Because the process of pouring and cooling will cause opening and closing line marks and overflow of glue on the sex doll, in order to make the sex doll more beautiful and attractive, the next production process needs to be carried out.
6. Details trimming and smoothing
- After the sex doll is taken out of the mold, the next step of processing needs to be performed manually before the sex doll is completely and ready for sale.
- The solid doll just taken out of the mold has rough edges and corners. Use a sharpening tool to smooth the feet, hands, neck and sides of the body to eliminate any uneven or rough edges. The purpose is to make the sex doll look more real And beautiful. The nails and toe nails are also installed, and then thoroughly cleaned again. After drying, if there are no other defects, talcum powder will be applied to keep them smooth and dry to maximize consumer satisfaction.
7. Make the doll's head
- The head and body of the sex doll are made separately, because the head of the sex doll has more complex features than the body.
- The production of the head is very similar to the production of the body, the only difference is the use of different molds. After the head production process of the sex doll is completed, a special makeup artist will apply makeup to make the sex doll look more sexy and attractive. There are many more models of the head than the body, allowing consumers to have more choices of appearance. The factory usually perforates and screw the two together when leaving the factory.
- Finally, the finished products will be placed in a special dust removal warehouse, and they will be wrapped in plastic film before being hung up. When a customer places an order, the factory will pick up the goods from the warehouse according to the sample number and place them in a reliable and safe box for shipment. There will be foam cushions and blankets wrapped around the sex dolls to protect all parts of the sex dolls.
